Fiberglass bathtubs are a popular choice for many homeowners due to their lightweight nature, affordability, and ease of installation. However, as durable as they may seem, fiberglass tubs are susceptible to certain types of damage, particularly cracking. Traditional repair methods often fall short of providing long-lasting solutions, leaving homeowners to deal with recurring issues. But thanks to the pioneering work of one determined bathtub refinisher, a groundbreaking solution was developed that revolutionized fiberglass bathtub repair—the Nu-Life Inlay System.
This innovative repair system, specifically designed to address the inherent weaknesses of fiberglass bathtubs and showers, is now regarded as the only permanent fix for cracks and structural damage. In this article, we’ll explore the history of the Nu-Life Inlay System, its unique advantages, and how it has become the go-to commercial-grade product for fiberglass bathtub repair.
The Birth of an Idea: Identifying the Problem
Fiberglass bathtubs, while economical and aesthetically pleasing, have one major drawback—they are prone to cracking. Over time, the constant weight of water and the human body can cause stress on the bathtub surface, leading to cracks, holes, and fractures. These cracks may not only diminish the appearance of the tub but also pose a serious structural risk, potentially leading to water leaks, mold and further damage to the bathroom floor or foundation.
Early repair methods involved patching the cracks with fiberglass resin or using temporary fixes such as epoxy. Unfortunately, these solutions were rarely permanent. Resin patches might hold up for a short period but eventually fail due to wear and tear, as the underlying issue—structural weakness—remained unaddressed. This lack of a viable, long-term solution frustrated many in the bathtub repair industry.
A Professional Refinisher Seeks a Solution for Fiberglass Bathtub Repairs
One of these frustrated professionals was a skilled bathtub refinisher who had extensive experience working with fiberglass tubs. Time and again, he encountered clients whose tubs had suffered from significant cracking and needed repair. However, the available repair options were less than satisfactory, both for the refinisher and the homeowners. Customers would often call back within months complaining that their repairs had failed, leading to ongoing repair cycles and dissatisfaction for all involved.
Realizing that there had to be a better way, the refinisher began developing a more durable and lasting repair solution. He understood that to truly fix cracks in fiberglass bathtubs, the repair needed to address the structural integrity of the tub itself. It was not enough to merely patch the surface; a comprehensive reinforcement was necessary to prevent future damage.
The Development of the Nu-Life Inlay System
The journey to develop a permanent repair solution wasn’t an overnight success. Over the course of several years, the refinisher experimented with various materials, techniques, and bonding agents, determined to create a product that could withstand the test of time. After rigorous testing, adjustments, and refinements, the Nu-Life Inlay System was born in 1999.
The Nu-Life Inlay System involves installing a custom-fit inlay—a thin, durable, and flexible PVC-based material—over the damaged area of the fiberglass tub or shower. This inlay is bonded to the existing surface using a proprietary two-part fusion adhesive that heats up and melts to the bathtub, creating a strong & permanent waterproof seal that effectively reinforces the weakened structure of the tub. Each Nu-Life inlay also features a built-in hair-cell anti-slip to maximize safety and prevent slips & falls.
Unlike traditional patchwork repairs, the inlay system permanently addresses the underlying problem by reinforcing the entire area where damage has occurred, distributing weight more evenly across the surface. This prevents further cracking and ensures that the tub remains in top condition for its entire lifespan.
What Makes the Nu-Life Inlay System Unique?
There are several key factors that set the Nu-Life Inlay System apart from other fiberglass bathtub repair methods:
1. Permanency
The Nu-Life Inlay System is the only commercial-grade repair solution that offers a permanent fix for fiberglass cracks. While other repair methods may provide temporary relief, the inlay system is designed to last the lifetime of the bathtub. Once the inlay is installed, the chances of the bathtub cracking in the same area again are virtually eliminated. When installed correctly by a professional refinisher, the Nu-Life inlay comes with a lifetime warranty to last the lifetime of the bathtub.
2. Tested for Durability
Over the years, the Nu-Life Inlay System has been tested and perfected to ensure it can withstand everyday wear and tear. Unlike resin patches or epoxy repairs that may degrade over time, the inlay system is made from highly durable materials that resist water damage, impact, and stress.
3. Professional-Grade Quality
The Nu-Life Inlay System is a commercial-grade product used by professional bathtub refinishers and contractors across the industry. This high-quality solution provides refinishing experts with the tools they need to offer long-lasting repairs with complete customer satisfaction.
4. Cost-Effective
Because it provides a permanent solution, the Nu-Life Inlay System eliminates the need for repeated repairs, saving homeowners both time and money in the long run. Rather than having to replace their bathtub or schedule frequent repairs, homeowners can enjoy peace of mind knowing that their tub has been reinforced with a reliable and lasting solution.
How the Nu-Life Inlay System Works
The installation of the Nu-Life Inlay System is a straightforward process for a trained professional:
- Assessment of Damage: First, the refinisher inspects the bathtub or shower to determine the extent of the damage. Cracks, holes, or structural weaknesses are identified, and measurements of the bottom of the unit are taken to create a custom-fit inlay. The refinisher will receive the custom inlay kit within a few days.
- Preparation of the Surface: The damaged area is then prepared for the inlay installation. This involves cleaning and sanding the surface to ensure that the inlay adheres properly. If the bathtub has been painted or refinished, the coating will be removed to ensure the adhesive fuses into the original surface.
- Installation of the Inlay: The inlay is then carefully positioned over the damaged area and bonded to the surface using our two-part fusion adhesive. The fusion reaction occurs over a period of 20 minutes and will harden strongly, giving structural reinforcement to the unit’s bottom.
- Finishing Touches: Once the inlay is installed, you have the option of speaking to your refinisher about painting the unit for a seamless color match, but it’s not necessary. The Nu-Life Inlay comes in White or American Standard Bone and can be installed by itself without the need to spray it afterward. You can use your bathtub or shower after 12 hours past the installation time.
Why Choose the Nu-Life Inlay System for Fiberglass Bathtub Repair?
For homeowners facing issues with cracked or damaged fiberglass tubs, the Nu-Life Inlay System is the clear choice for a permanent repair solution. Here’s why:
- Long-Term Reliability: The inlay system provides a long-term fix that prevents future damage, ensuring that homeowners won’t need to worry about recurring issues.
- Expert Installation: Nu-Life Inlay installations are performed by trained professionals who understand the complexities of fiberglass repair and use the latest techniques to ensure a flawless result.
- Cost Savings: By choosing the inlay system, homeowners can avoid the cost of frequent repairs or bathtub replacement, making it a cost-effective option in the long run.
- Aesthetic Appeal: The inlay is custom-designed & cut to fit the dimensions of your tub, so you don’t have to sacrifice the appearance of your bathroom for a durable repair.
The Impact of the Nu-Life Inlay System on the Bathtub Repair Industry
The introduction of the Nu-Life Inlay System marked a significant advancement in the bathtub repair industry. What started as one refinisher’s frustration with inadequate repair solutions has grown into a nationally used and trusted method for fixing fiberglass tubs and showers. This innovation has transformed the way professionals approach bathtub repair, offering a more reliable, effective, and long-lasting option.
Today, the Nu-Life Inlay System is used by bathtub refinishing professionals across the country, who rely on its proven performance and durability to deliver outstanding results for their clients. By offering a permanent solution to fiberglass cracks and damage, the inlay system has set a new standard for bathtub repair and has helped countless homeowners save time, money, and frustration.
If you’re dealing with fiberglass bathtub damage, it’s time to consider the Nu-Life Inlay System as the solution to your problem. Contact us at Nu-Bath and discover the difference a permanent repair can make.
